That’s me. It never ceases to amaze me, though by now I ought to be used to it, how manufacturers can send shoddy workmanship out the door.
Examples: a nice [name brand redacted *heh*] office chair whose arms would not stay firm, but wobbled, loosened and seemingly ready to fall off, within a short time after purchase. Simply tightening the bolts holding the arms on wasn’t the solution: they needed some thread locking compound. Simple. A couple of pennies-worth of thread lock, if that, and the arm bolts stay tight. (The cheap, thin leather on the arms and body was expected, and some has since been replaced after wearing out. More to come)
Bought a kitchen island, packed for assembly at home. It was pretty much what I expected, except… it had a drop leaf (one of the nice lil features) with one piece of 1″ hardwood (looks like oak) as a pull-out support. That’s fine, except that when I opened the box, the first thing I saw was that the support was split for about 3″ from the tip. *sigh* Carpenter’s glue and C-clamp. Next? When it was assembled, it became obvious that there were three problems with the faux “butcher block” top (it was a soft wood and NOT constructed as butcher block–but I already knew that from the store display so that wasn’t the problem). Pretty much in the middle of the top was a rather prominent marring. When the drop leaf was raised, its level did not match the rest of the top because of a crowning of the drop leaf surface.
Now, some progressively-finer sanding with my old (50 years? More?) Clarke sander did several good things: it got rid of the marring and the crown problems and removed what little finish was on the top and drop leaf, so it could be replaced with a better, Danish oil finish. I do not intend to use the top as a cutting surface, so something to provide a durable, low gloss finish was a good way to go.
Of course, I know why manufacturers send products like these out the door, ill-thought-out or with poor quality control. Many people won’t give poor quality control or bad construction (or even design) a second thought–perhaps because they simply don’t know better or because returns are a PITA. A few will complain and go to excessive lengths to compel a manufacturer or seller to make things right–and I’ve been known to do that very thing, even to the point of being almost thuggish to compel a seller/provider to “make me whole” when something is bad enough or involves anything beyond my dollar threshold for such things. Most of the time, I will just go ahead and make things right myself, often having expected in advance to have to do so (on the kitchen island, having seen a store display, I had already planned to refinish the top, for example).
Still, I’ve enjoyed the few times in recent years when I’ve been able to purchase something and have it be “just right” right out of the box. Appliance purchases this summer and my lil toy Asus are the recent examples of manufacturers and sellers getting it just right, but such examples still remain in the minority in my recent years’ experiences, and I keep on buying things I just know I’ll have to fix, right out of the box.
I don’t have the skill, tools, or patience for that! I will send things back, every time.
Well, I rarely have the patience, Mel, but tools and skills are in oversupply here at twc central. *heh*
I bought an assemble at home drawer last week. It all went together okay and as expected as far as the quality, but for one part. One of the drawer pulls wasn’t milled correctly and the threads wouldn’t mesh together.
Eventually I’ll replace both pulls. Till then, I am getting by with one – as you noted, too much of a pain in the ass to go through the return.
Actually, I’ll probably replace drawer pull and the two door handles on the island with hardware to match the new stuff my Wonder Woman selected for the kitchen. All available at Lowes, so it’ll be an easy match. Another $12, but still, nice to have all matching hardware, I think. Another couple of coats of Danish oil finish, the replacement hardware and a piece of oak as an additional support for the drop leaf and I’ll probably call a “finish” on the island. 30 minutes assembly (mainly because I took the time to count out and lay all the parts out, not because I followed directions *heh*), another hour sanding and refinishing the top, a few fiddly minutes replacing hardware and adding the extra support. Certainly less overall in both time and money outlay than buying the materials and building the thing from scratch.